Skip to main content

SAP AI Agent · PP · CO · Scrap Configurable

Keep SAP scrap standards current with governed AI agents.

Track actual scrap from production confirmations against planned scrap, find where it drifts, and propose new assembly or component scrap percentages from history. The material master or BOM is updated only after the owner approves.
  • Human-approved
  • ECC & S/4HANA
  • SOC 2 Type II
  • ISO 27001
Plant 1000 · 90-day scrap reviewexample run
  1. 01Confirmations read1,920 orders · 90 daysScanned
  2. 02Drift foundFG-2200: actual 6.4% vs. planned 2%Drift
  3. 03Cause checkedScrap at operation 0030 on WC-PRESS2Explained
  4. 04Standard proposedAssembly scrap 5% while the cause is fixedApproval
  5. 05Update material masterWaits for the planner and controllerOn hold

Design scenario · how the agent is configured to work

Triggered by
Schedule or scrap threshold
Reads
Confirmations, scrap, BOMs, routings
Validates against
Planned scrap and history
Writes to SAP
Scrap % after approval
Approved by
Planner and cost controller
Runs on
SAP ECC · SAP S/4HANA

Why it matters

Planned scrap in SAP drifts away from reality.

Scrap percentages are set once and rarely revisited. When actual scrap runs higher, MRP buys too little and costs come in over standard. When it runs lower, stock and costs are inflated.

  • Planning

    MRP buys the wrong amount

    Wrong scrap percentages lead to shortages or excess components.Shortages → Excess → Expedites
  • Cost

    Variances nobody explains

    Scrap above standard shows up as variances at month-end.Unexplained variances → Wrong standard costs → Margin surprises
  • Visibility

    Scrap hidden in confirmations

    Scrap is confirmed on the floor, but nobody reviews it by work center.Missed problems → Repeat waste → No improvement

How it works

Read. Validate. Decide. Act.

The same four steps as every Artificio agent. The agent does the research and the paperwork; your teams make the decisions.

  1. 01 · Read

    Read the confirmations

    Collects actual scrap from production confirmations.

    • By material, order, operation and work center
    • Scrap reasons where recorded
  2. 02 · Validate

    Compare with plan

    Compares actual scrap with planned scrap.

    • Assembly scrap in the material master
    • Component and operation scrap in BOMs and routings
  3. 03 · Decide

    Find the cause

    Shows where scrap is coming from.

    • Work centers, shifts and operations
    • Trends over time
  4. 04 · Act

    Update after approval

    Proposes new standards from history.

    • Material master or BOM updated after approval
    • Process problems routed to production

Worked example

A 90-day scrap review, from confirmations to a new standard.

The planner wants to know which scrap percentages are wrong. Here is what the agent finds for one product.

FG-2200 · plant 1000 · last 90 daysDrift
Orders
48confirmations
Planned assembly scrap
2%material master
Actual scrap
6.4%confirmations
Where
Operation 0030, WC-PRESS2confirmations
Scrap reason
"Misfeed" on 71% of scrapconfirmations
Trend
Rising since tool change in Augustconfirmations
Cause foundWC-PRESS2

Most scrap comes from misfeeds at the press since the August tool change. The standard needs updating while production fixes the cause.

Proposed changes · plant 1000Approval needed
MaterialChangeWhy
FG-2200Assembly scrap 2% → 5%90-day actual 6.4%; cause being fixed
SA-140 in BOM FG-3100Component scrap 1% → 3%Actual 3.2% over 6 months
FG-1800Assembly scrap 4% → 2%Actual 1.8% for 6 months
WC-PRESS2Process issueSent to production with the evidence
Review againIn 60 daysAfter the press fix
  • AnalysisAgentDone
  • Approve scrap %PlannerWaiting
  • Approve cost impactCost controllerOn hold

Scrap percentages change only after the planner and cost controller approve. Process problems go to production, not just into the standard.

Design scenario · names and values are fictional and depend on your SAP configuration

Inside the platform

Every case is traceable from start to finish.

The case shows who it is waiting for, what happens next, what the agent checked and exactly what each person is approving.

Scrap review · plant 1000 · Q4
Started Mon 2 Nov, 05:00 · agent version v1
Waiting for plannerDocumentsAuditRe-assess
ReadDrift foundApprovalUpdated
Now

Waiting for L. Brooks (Planner) to approve 3 scrap changes, asked Mon 2 Nov at 05:30.

Next

Once the planner and cost controller approve, the material master and BOM are updated, and production gets the press issue.

StepOwnerStatus
Review 1,920 ordersAgentDone
Approve 3 changesL. Brooks · PlannerWaiting
Approve cost impactCost controllerOn hold
Update SAPAgentOn hold
Question for L. Brooks

Change assembly scrap for FG-2200 from 2% to 5%? Actual scrap has been 6.4% for 90 days, mostly misfeeds at WC-PRESS2, which production is asked to fix.

Approve changesKeep currentAnswer as authorized delegate
  • If scrap is a one-off

    Not changed

    Short spikes are reported, not built into the standard.
  • If a cause is being fixed

    Review date set

    Temporary standards come with a date to review again.
  • If cost impact is large

    Controller decides

    Changes above your cost threshold need the cost controller.

Illustration of how this agent's cases appear on the Artificio platform · names and values are fictional

Capabilities

Scrap monitoring with governance built in.

Planned scrap kept close to what really happens.

  • Track

    Actual scrap

    From production confirmations.
  • Compare

    Plan vs. actual

    Assembly, component and operation scrap.
  • Locate

    Where it happens

    Work centers, operations and reasons.
  • Propose

    New standards

    Percentages from history.
  • Update

    After approval

    Material master or BOM changed.
  • Improve

    Process issues

    Causes sent to production.

Ownership

Each change goes to the right owner.

You map plants and product lines to owners. Whoever answers first decides, and anything unassigned goes to the plant controller.

  • Planner

    Scrap %

    Standards in the material master.
  • Engineering

    BOMs

    Component scrap in BOMs.
  • Process engineer

    Routings

    Operation scrap.
  • Cost controller

    Cost impact

    Standard cost changes.
  • Production

    Process fixes

    Causes on the floor.
  • Quality

    Defects

    Defects behind scrap.
  • Master data

    Changes

    Material and BOM updates.
  • Plant controller

    Exceptions

    Large changes and a monthly summary.

Owners, rules and tolerances are configured to your organization and agreed for each deployment.

Controlled autonomy

Start with human oversight. Automate only when ready.

The agent proves itself on your real work before it writes anything to SAP. The platform measures how often your people agree with it, so you decide when to give it more room, case type by case type.

  1. Step 1Where every agent starts

    Shadow mode

    The agent proposes every action but writes nothing to SAP. Your people decide, and each answer counts toward the agreement rate.

  2. Step 2

    Approve, then act

    The required owners approve. The agent acts in SAP only when the last approval lands.

  3. Step 3

    Act by approved rule

    For case types you explicitly configure and approve, such as flagging every material whose actual scrap differs from plan by more than 2 points, the agent acts on its own and reports back.

Agreement with the agent · by case typeIllustrative
Stable long-term drift
94%
Component scrap
86%
Short-term spikes
62%
  • Approval rules are enforced by the platform, whatever the agent's instructions say
  • No standard changes without the planner and cost controller
  • SAP credentials never reach the agent or its instructions
  • Every value carries its source; approved values are locked

Governed agent runtime

Shared platform controls across every Artificio agent.

What makes this agent different is its configuration: its instructions, the tools it may use and the policies it works under. Reviewers, approvals, versions and audit work the same way for every agent you add.

Reviewers
Plannersplanning@yourco.com
Engineeringengineering@yourco.com
Productionproduction@yourco.com
Cost controllercosting@yourco.com

Assigned reviewers

Decisions go to named owners or authorized teams, with reminders, and every email links back to the case.

Tools
Read confirmations and scrapRead
Read BOMs and routingsRead
Read material masterRead
Update scrap % in SAPAction

Read tools and Action tools

Gathering data is kept separate from changing SAP. Action tools are controlled and can require human approval before they run.

Instruction versions
v3ActiveTolerances updated
v2New plant added
v1Created from blueprint

Versioned instructions

Versions can't be edited, and each case keeps the version it started with, so a change never alters work in progress.

Recreations of Artificio platform screens

What we measure

Results you can see in your own numbers.

Every pilot tracks the same four measures from day one, so the business case comes from your data, not ours.

  • Scrap gap

    Difference between planned and actual scrap.
  • Scrap variances

    Scrap variances at month-end.
  • Shortages from scrap

    Shortages caused by under-planned scrap.
  • Scrap rate

    Actual scrap by work center over time.

For SAP teams

Integrates with SAP ECC and S/4HANA through standard interfaces.

The agent reads and writes data through supported SAP interfaces, without modifying standard SAP objects and without replacing your existing governance.

Reads from SAP

ConfirmationsYield and scrap quantities
Material masterAssembly scrap
BOMs and routingsComponent and operation scrap
CostsStandard costs and variances

Writes to SAP

Material masterAssembly scrap after approval
BOMsComponent scrap after approval
Production alertsProcess issues with evidence
ResponsesEvery SAP response recorded on the case

ScopeBOM changes follow your engineering change process where you use one. Products and plants in scope are agreed in discovery.

Pilot approach

Start with one plant and its high-scrap products.

A focused pilot in your QA or sandbox system proves the agent on your own data before anything reaches production.

  1. Phase 1

    Connect

    Review SAP edition, interfaces, authorizations and representative data.

  2. Phase 2

    Configure

    Agree the products, thresholds, owners and approvers.

  3. Phase 3

    Pilot

    Review one quarter in shadow mode: the agent proposes, your team updates.

  4. Phase 4

    Expand

    Review the four measures, then add plants and monthly reviews.

Frequently asked questions

Questions SAP teams ask.

Which scrap types does it cover?
Assembly scrap in the material master, component scrap in BOMs and operation scrap in routings.
Does it change standards automatically?
No. The planner and cost controller approve every change.
Does it work with engineering change management?
Yes. BOM changes can follow your engineering change process.
What if scrap is caused by a process problem?
The evidence goes to production so the cause gets fixed, not just built into the standard.
How much history does it use?
Your choice, often 90 days to 6 months, ignoring one-off spikes.
Is the Scrap Monitoring Agent available today?
It is configured on request on the same governed platform as Artificio's available agents. We start by scoping your process and systems, then configure and test the agent in a pilot in your SAP QA or sandbox system before anything reaches production.
Does the Scrap Monitoring Agent write to SAP without approval?
Not by default. Every agent starts in shadow mode, where nothing is written to SAP. After that, the required owners approve before the agent acts. Automatic action is only possible for cases you explicitly configure and approve.
Which SAP versions are supported?
SAP ECC and SAP S/4HANA. The exact interfaces and scope are confirmed for your release and deployment during technical discovery; S/4HANA Cloud Public Edition is reviewed case by case.

Security & compliance

Enterprise security across every agent

ISO 27001:2013 certified, SOC 2 Type 2 compliant, GDPR and HIPAA ready. Every agent action is logged and auditable, and SAP credentials stay in the platform's integration accounts.

  • ISO 27001:2013
  • SOC 2 Type II
  • GDPR ready
  • HIPAA ready

See it working

Two ways to get started.

Exploring

Request Demo

Talk through your scrap standards with our team, and see how a similar agent works on the Artificio platform.

Request Demo
Ready to evaluate

Discuss an SAP pilot

Scope a pilot on one plant and its high-scrap products in your SAP QA or sandbox system, with the four measures agreed up front.

Discuss an SAP pilot